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vacloader

Introducing . . . . The Vac Loader!

High Performance Vacuum Loaders in 3 Phase Electric or Diesel Engine options

 

VacLoaders were developed specifically to provide a viable alternative to the high cost of conventional vacuum trucks. They have the superior ability to recover and bulk bag load all transferred product.

 

VacLoader's are Powerful and Versatile

As either a stand-alone unit, or part of a ring main ducted system, VacLoaders provide high performance recovery of almost any dry material from fine powders to crushed rock. The 1.2m³ hopper, allows material to be gravity discharged into a bulk bag, skip bin, truck or any other container.
 
The hopper hydraulically elevates, providing just under a two metre ground clearance. Discharge of material is through a proven, simple, yet robust, 400mm diameter valve, pneumatically opened and closed. Continuous reverse air pulse cleaning of the baghouse filter system ensures maximum performance without loss of suction. An integrated vane type air compressor provides independence from plant or external compressed air supplies. Wireless radio remote control of vacuum power settings as well discharge gate opening and closing operation is included.
 
VacLoaders uniquley feature automatic weight control for accurate bag loading
Available powered by either a Three Phase Electric or Turbo Diesel Drive.
 
The compact design of the VacLoader range complements our trailer or truck mounted series of Vacuum Loaders with even lower noise levels, greater portability and at a much lower purchase cost. Minimal maintenance requirements and ease of servicing for industry were vital factors in the VacLoaders' development.
 
VacLoaders represent an excellent investment in a high performance industrial vacuum system. They will be of immediate benefit as a time and money saving business tools that would quickly pay for themselves in the increased safety and/or productivity of your operation.

 

Technical Specifications

 

Three Phase Electric

  • 42kW / 63 Amp  / 4 Pin / Three Phase electric motor drive.
  • Variable Speed or Inverter Drive for soft starts / shut downs
  • 35 M2 per minute airflow. (1200 CFM)
  • German or Italian precision engineered three lobe positive displacement blower.
  • Negative pressure to -60 kPA. (17Hg)
  • Suited to in-house plant vacuum loading operations.
  • Easily forklift movable around plant.
  • Optional, removable, braked swivel castors for relocation into tight access areas.
  • Up to 100 metres of 4 inch heavy duty anti-static rubber vacuum hose.
  • Skid or Trailer mounting options.

Turbo Diesel Engine Drive

  • 75kW Turbo Diesel Engine.
  • Fluid power coupling for smooth soft starts / shut downs
  • 35M2 per minute airflow. (1200 CFM).
  • German or Italian precision engineered three lobe positive displacement blower.
  • Negative pressure to -60 kPA. (17Hg)
  • Suited to mobile work as a trailer or truck mount.
  • Up to 100 metres of 4 inch heavy duty anti-static rubber vacuum hose.
  • Skid, Truck or Trailer mounting options. 

Materials Handled

 

Bulk vacuum a wide variety of dry, dusty, powdered or granular materials such as:

 

Abrasives (Shot)
Alumina 
Aluminium Chips 
Asbestos 
Ash 
Bark Chips 
Brick Chips 
Carbon Black 
Catalysts 
Cement 
Ceramic Particles 
Cereals 
Chemicals (Non Corrosive) 
Clay (dry particles) 
Clinker 
Coal Chips 
Cullet 
Dust / Dirt 
Fertiliser
Flour 
Grains 
Lead Oxide 
Limestone 
Metal Chips 
Mill Scale 
Mineral Wool  
Ore Pellets 
Oxides 
Perlite 
Refractory Grit
Shredded Paper Dust 
Sand 
Sawdust
Slag Particles 
Slurries (Dry)
Stones (up to ±75mm)
Vermiculite 
Wood Chips 
Zeolite 

 

Automatic Filter Cleaning System

The VacLoader onboard compressor supplies the continuous reverse pulse filter cleaning. HEPA filtration is also available.:

 

Automatic Product Weighing

All VacLoaders will assess the weight of materials being vacuumed. At the selected weight level the loader automatically returns to standby mode. This unique feature enables the capture and discharge of an exact amount of material each and every time.

Readily connects to new or existing ducted ring mains systems

VacLoaders will easily interface with any existing steel pipe ring main system. Industrial Vacuum Solutions can advise on supply and installation of a new system.

 

Vacuum loads into bulk bags

VacLoaders readily discharge materials directly into spout top Bulka Bags or other vessel. Spilled materials can be returned onto a conveyor line. This is an efficient method to recover valuable bulk product for reuse or storage.

 

Continuous Duty Cycle

VacLoader's are designed for continuous 24 hours per day, 7 days per week duty cycle.

Vacuum Loader Customers

 

Alcoa Aluminium
Austral Bricks  
BHP Billiton Port Hedland 
Blue Circle Southern Cement 
Bluescope Steel
BOC Vessels
Boral Plaster 
Boral Plasterboard 
Caltex Refinery 
Hydro Aluminium 
James Hardie Industries 
Kellogs 
McElligotts Industrial Painting 
Multiserv Port Kembla 
One Steel Rooty Hill Mini Mill  
Orica Chemicals (Perlite) 
PGH Bricks & Tiles 
Readymix Quarries
Transpacific Services
Tomago Aluminium  
Veolia Enviro Services